Preparing for Takeoff: Test ‘gate fits’ underway at new IAH Terminal D-West Pier

"Our goal is to make every step of the passenger journey, from curb to aircraft. The ultimate success is when the passenger doesn't notice any of this work because it means we've done our job right."

October 15, 2024

As excitement builds for the grand opening of the expanded Terminal D-West Pier at George Bush Intercontinental Airport (IAH) on October 22, the Houston Airports Operational Readiness and Transition (ORAT) team is hard at work ensuring a seamless debut. The 160,000-square-foot expansion, designed to enhance the passenger experience and accommodate increased air traffic, features six new gates—D1 through D6—ready to welcome travelers.

In the weeks leading up to the opening, the ORAT team has been conducting a series of "test fits" to fine-tune the functionality of each gate. This meticulous process involves collaboration with several airport stakeholders, including airlines, cargo handlers, fueling partners, and catering services, ensuring that each has the room needed to safely work on and around the airplane.

ORAT TEST FIT

"Our goal is to make every step of the passenger journey, from curb to aircraft, as seamless as possible," said Dana Growden, ORAT Project Manager for Houston Airports. "Whether checking in, going through security, or boarding the plane, all of these little details—like the aircraft test fits—ensure that operations run smoothly behind the scenes. The ultimate success is when the passenger doesn't notice any of this work because it means we've done our job right."

ORAT TEST FIT

Much like a NASCAR pit crew swiftly responding to a vehicle needing maintenance, aviation workers must work quickly and smartly to maintain the aircraft upon its arrival at Bush Airport and prepare it for its next scheduled departure. The test fits to ensure that each gate aligns perfectly with the jet bridge, allowing for efficient and effective boarding processes.

These test fits utilize various aircraft sizes, including the Boeing 777-200 operated by United Airlines and Boeing 777-300 operated by Air New Zealand. The six new gates at IAH Terminal D can accommodate both wide-body and narrow-body aircraft, enabling flights to farther corners of the world from Houston. The test-fit period aims to trial as many aircraft types and sizes as possible.

"The level of detail that goes into preparing for the opening is immense," Growden added. "Our checklists cover everything—from every light switch and electrical outlet to the faucets in the restrooms. Everything must be perfect because we can't afford something as simple as a faucet not working on opening day."

Notably, the planes used during this testing phase are not carrying passengers, allowing teams to focus solely on the logistics of gate operations. This critical step in the preparation process validates the technical aspects of the new infrastructure and sets the stage for a smooth passenger experience once operations commence.

ORAT TEST FIT

"It's not just about one part of the operation; it's about ensuring that every department is working in sync—whether it's baggage systems, traffic flow, or airport operations," said Paul Murphy, Assistant Director of Operational Planning and Readiness for Houston Airports. "All these elements must come together so the passenger experience is seamless."

The importance of these test fits cannot be overstated. A well-executed gate fit directly impacts the efficiency of the boarding process, which contributes to on-time departures and arrivals. By fine-tuning the operations ahead of the opening of the new D-West Pier, Houston Airports is making significant strides in enhancing the overall travel experience. The successful integration of all airport services ensures passengers enjoy a seamless transition from check-in to takeoff.